Inside our production line
Every Daben kit passes through five precision stages under one roof — from pattern development and fabric sourcing to sublimation printing, stitching and global dispatch. No subcontractors. No shortcuts.
Five stations. One facility. Zero outsourcing.
Scroll through each stage of our manufacturing process to see how raw fibre becomes a match-day kit.
Pattern Cutting
Master patternmakers develop digital grading layouts engineered specifically for athletic performance. Every cut-and-sew panel is optimized for seam strength, stretch orientation, and consistent fit across all size ranges.
Material Sourcing
We source high-grade technical textiles, including moisture-wicking polyesters, engineered meshes, and tear-resistant fabrics. Every batch undergoes strict testing for colorfastness, GSM weight, stretch recovery, and shrinkage before entering production.
Knitting
Utilizing modern circular knitting machinery, raw synthetic yarns are woven into custom performance textiles engineered for maximum breathability, durability, and moisture management.
Product Designing
Our technical design unit translates your brand guidelines, crests, and sponsor artwork into production-ready tech packs. We map every panel to guarantee precise logo alignment, color accuracy, and seamless print continuity before production begins.
Sublimation Printing
Industrial high-speed printers bake custom artwork directly into the textile fibers using eco-friendly, fade-proof inks. Designs remain vibrant and will never peel, crack, or fade—season after season.
Fabric Cutting
Automated cutting systems slice technical fabrics to 0.5 mm precision. This guarantees dimensional consistency, identical panel shapes, and minimal material waste across both small batches and high-volume runs.
Screen printing
For high-density rubberized graphics, metallic accents, or specialized sponsor placements, our screen-printing line applies long-lasting prints built to endure heavy athletic wear.
Garments Stitching
Dedicated production lines focus on category-specific apparel—jerseys, shorts, tracksuits, and outerwear—ensuring tailored fits, clean seam joins, and structural integrity throughout the collection.
Football stitching
Our specialized sports ball division constructs match-grade soccer balls using precision hand-stitching and thermal bonding to deliver optimal aerodynamics, shape retention, and water resistance.
Threading checking
Every piece passes through a detailed hand-finishing inspection where stray threads are trimmed, stress points are reinforced, and seam alignment is verified before entering quality control.
Quality Control
Our independent QA team executes multi-stage inspections on 100% of finished goods, measuring every garment against your approved tech pack for sizing accuracy, print clarity, color matching, and flawless craftsmanship.
Press & Packing
Finished orders are industrial steam-pressed, folded, poly-bagged, barcode-tagged, and palletized. We handle custom packaging, export documentation, and fully tracked air or sea freight delivery directly to your warehouse worldwide.
Ready to outfit your squad?
Tell us about your team, timeline and colourways — our production team will reply with pricing and a sample timeline within 48 hours.
- Low minimum order quantities for first runs
- Free digital mockups before you commit
- A dedicated kit manager for onboarding
Talk To Us Directly
This is a demo form — no data is submitted anywhere.